2015 Fall Update

Hi folks,
Since fall 2015 is almost over, and 2016 and winter are just a few weeks away, I thought I had better update this blog.

I'm happy to report that Miss Tillie ran fine on several 100+ miles trips Rhoda, dog Happy, and I took earlier this fall. (Sept and Oct.)

When I first put Tillie back on the road after the restoration in the spring of 2014, I was as nervous as a cat in room full of rocking chairs...always listening for strange noises or waiting for some part to fall off  while driving...I thought a 10- mile round trip was a major accomplishment !

Well, our last ride in October was a real pleasure...just listening to the song of the Bell Sport exhaust, and smelling the fresh country air at harvest time with no thought of mechanical problems.

Here are some photos ...


Polish time before the last car show of the season -


Proud owner (me) at the "Cars for Critters" show -



Wife Rhoda and dog Happy enjoying the ride!



A ride through the "Hidden Lake Gardens" in the Irish Hills of Michigan -



A scenic overlook



Sigh...all put to bed for her winter rest.



"Sam" the Simplicity snow blower is ready for duty. 

We are living in some pretty stressful times, but God is still in control, and His Son Jesus is the Reason for the Season. Hope everyone has a great Christmas and a terrific New Year in 2016.
















Summer 2015 Update

Well, fellow car enthusiast, in regards to Miss Tillie...there were two things I wanted to accomplish this summer... first was finding an automotive shop that would be able / willing to check the wheel alignment, and second, to find a shop with a rear wheel dynamometer to measure her engine torque / horsepower output.
I'm happy to report both tasks have been completed, and what follows are the details with obligatory photos/video.

Starting with the wheel alignment, the shop I use for my daily driver repair work was reluctant to tackle the wheel alignment on a 40 year old British car, so I started asking around for recommendations and was pointed to "Heatherdowns  Automotive" just a few miles from my home.
A discussion with the owner confirmed his shop not only could do the alignment, but Dan, the tech who would do the work,also is a TR6 owner !

Tillie on the alignment rack 


The alignment machine is an older model, so it has the specs. for a TR6 in it's data base.
I had originally installed Good Parts rear trailing arm brackets on Tillie, which makes adjusting the rear camber much easier and more precise...the rear toe is still adjusted with shims.

Dan told me that my "guesstimate" concerning the number of shims to use when I assembled the suspension wasn't too far off, but I'm  happy to know that Tillie has been "on the rack" and is now really tracking straight down the road !


 A printout of the final results.

A big thank you goes out to Heatherdowns Automotive and Tech Dan who took extra care with Miss Tillie !




Ok, let's move on to the exciting stuff...Dyno Day !
I had been inquiring the last few months if anyone knew of a shop in Toledo with a rear wheel dynamometer with no luck. Since Google is my friend, a quick search turned up "Pure Tuning" in west Toledo.  A phone call later and I had an appointment to put Tillie "on the rollers". 



Pure Tuning's dyno is a "Mustang Dynamometer" that can handle 2 or 4 wheel- drive- vehicles with up to 2,000 HP.  Tillie wouldn't strain it !



I'd never seen a dyno room before...it's really impressive.



There is quite a bit of preparation that needs to be done prior to the actual pull. The car needs to be strapped down, fans need to be placed to cool the engine and also suck out exhaust fumes, an AFR (air fuel ratio) sniffer must be attached to the exhaust, and finally, a sensor was  attached to the ignition coil to record engine RPMs. 



All hooked up and ready to rock and roll on the first of three pulls on the dyno.


Another thing I learned during this test was that a dyno run is not just pinning the throttle to the floor, the tech also was very careful to start slowly, making sure everything on the dyno was working correctly and the engine oil pressure, coolant temperature, etc. were ok.  Once he was satisfied, the ZS butterflies were opened up, and Tillie  sang a pretty cool song...listen in!



Well, I have to admit that at first I was a bit disappointed with the results...the best run was 109 HP and 109 lb. ft. of torque, but several 6-Packers pointed out that this was a rear wheel tire number, and the engine was really cranking out about 125 HP at the flywheel.  I was also reminded that 109 HP is about 20 HP more than when the car was new.

The top line on the graph is torque,the middle line is horsepower, and the bottom line is the air fuel ratio. 

This ended up being a fun experience, and I plan on another dyno session in the future. I'm confident Tillie has some more HP/Torque hiding under her skirts, so after she is fully broken in, and I  get the carbs and timing totally dialed in, I'll report back to you! 

Hope every one has a pleasant late summer/fall driving season...get out there and enjoy your collector car ! 

2015 Spring Update

Well, it's the middle of June already, so I'd better bring this blog up to date !

I've been working on several items that have needed attention...the first being the quantity of oil dripping off  Tillie.

 Now, I'm well aware that old British sports cars leak some oil, but this was over the top as far as I was concerned. I went after the low hanging fruit first. When I originally filled the gearbox and the differential, I used the wrong type of sealing tape on the fill and drain plugs .
The white tape works on water fittings but not so well on oil. This topic came up on the 6-Pack forum, and I learned that the yellow tape is for oil, so yellow tape was used when the new oil was added... now there is a lot less oil under the diff and gearbox. Not perfect, but I can live with it.  

However, the big oil drip offender was the engine oil pan. The original oil pans were made of pressed steel, and I've been told, after 40+ years of service, the holes where the bolts fasten the pan to the block get bent out of shape and tend to leak even with a good gasket. So, I decided to replace the
original.


Time to retire this old boy !



Other 6-Packers have used a cast aluminum oil pan with good results, so when BPNW (British Parts Northwest) had then on sale with free shipping, I jumped on board.



Note the thick flange that mates to the engine block.


6-Packers also pointed out that the engine block mating surface needs to be perfectly clean!



Bastuck is the German company that also made my aluminum gas tank.  The new oil capacity is about 1.5 quarts more than stock.  



A baffle for the pan is also included...however it did cause a bit of a fitting problem!



The oil pan can be installed with the engine in the car, but getting the baffle to clear the oil pump proved to be an issue. After numerous attempts, I finally decided to cut a section out of the baffle to allow the pan to slide into place.



Please keep in mind this "surgery' would not have been needed if the engine was out of the car.



Payen is a highly recommended name when talking about gaskets.


I watched several YouTube videos on how to install oil pans...it seems everyone has an idea. So, I  
chose what process I thought was best for Miss Tillie. I ended up putting Permatex "High Tack" sealant on the engine block surface, put the gasket in place on the engine, followed by another coat on the gasket surface that mates to the oil pan, then slid the pan into position.

Since the flange on the new pan is about a half inch thicker than stock, I needed to get new 1" bolts.
I also used hylomer sealant on the bolts



All buttoned up and ready for oil !


 I don't know if this will stop all the oil leaks, but it sure looks cool !


A trip to the wheel alignment shop is the next order of business, so stay tuned!

Winter 2015 Update

Miss Tillie was wrapped up for the winter back in November 2014, but I was able to perform one small task before the really cold weather and snow hit us here in NW Ohio.

During the original restoration, I had decided to install a group of toggle switches in the dash where most cars have a radio...hey it's a sports car, and the exhaust makes the music!  Anyhow, I found a  switch plate in the Jegs catalog that looked like it would fit my dash opening and had approximately the right amount of holes.


 It worked "ok", but I couldn't make labels that looked professional, and the warning / indicator lights couldn't line up with the corresponding toggle switch. Also, I had decided to move the overdrive switch off the steering column, so I needed more holes!

Well, as usual, the internet to the rescue.  A Google search turned up Wiring Products LTD located out in Nevada, and a banner on their web site advertised custom made face plates with labels...just what I needed, and hopefully it wouldn't cost an arm and a leg!


I made up a rough drawing of what I needed and emailed it to the sales guy...he responded promptly and told me that he sent the drawing off to the design guy and would be providing me a price quote.


Two business days later, I heard back with the news that they could make and ship my custom made face plate for $32.00.  Needless to say, I provided the financial and shipping information and told them to go ahead.


A little over a week later my face plate arrived and I was very please with the result!



The weather was still above 40 degrees F, so I got busy and started removing the old plate and arranging the wiring for the new one.


I had made good notes at the time of the original installation, so things moved along pretty quickly.


Once I had the wires in place, I tested all the switches / lamps for functionality before buttoning things up. 



The final results proved to be exactly what I was hoping for!


Many thanks to the folks at www.wiringproducts.com